To replace a large industrial boiler could set your business back a million dollars or more. That puts a special emphasis on industrial boiler maintenance as a priority for your business. It is also helpful to think about the cost of your boiler, not just in terms of a one-off price, but also the cost of operation.
A major driver in the design and development of industrial boilers is their performance and efficiency. If your boiler is operating, but with reduced efficiency, then it could be costing you a small fortune for no reason.
You don’t have to be an engineer to realize that a well-maintained boiler makes sense financially and operationally to your business. In this article, you will read 7 tips for great industrial boiler maintenance. Armed with these helpful insights, you will be determined to ensure your boiler is running at the top of its game.
Table of Contents
1. Think Clean and Lean
The cleaner your industrial boiler is, the more efficient it will run. This is because over time, inside the boiler will build up residue and scale. Regular cleaning, at least annually, will help keep your system free from these things.
It is worth knowing that even a couple of millimeters of scale will reduce the efficiency of your system. The heat transfer will require more power with less output. Keeping your boiler system clean is a basic tip that will save you money.
2. Quality In Quality Out
Here is another principle that applies to the maintenance of many machines. We accept that if you use good quality oil within your car engine, the engine will last longer and operate more efficiently. The same is true when it comes to your boiler.
Of course, we are not talking about oil but the water that enters your boiler. Not all water is equal. The quality of the water entering your boiler will affect the machine’s performance.
For example, hard water has a higher concentration of minerals like calcium and magnesium. As you heat water, it is likely that over time, calcium carbonate can form within the boiler. Therefore, if you control or monitor the hardness of your water, then you can help to reduce the mineral build-up within your boiler.
3. Don’t Leak Money
This is all about the integrity of your boiler insulation. If the insulation of your boiler is degrading in some way, then heat will be lost from your system. This will cause your boiler to have to work harder to generate the same heated output.
Regularly check the condition of the insulation around your boiler and be prepared to replace or repair it. Keeping your boiler operating at the proper efficiency will save you money in the long run.
4. Blowdown and Avoid Financial Blowback
You don’t want a financial blowback, or a big bill you didn’t expect because you didn’t do what you should have done. Regularly, or according to the boiler’s maintenance schedule, you should perform a blowdown.
This involves draining all of the water out of your boiler so that you can clean, inspect, and perform other maintenance tasks inside the boiler itself.
5. Write It Down – Don’t Write It Off
You don’t want to write off your boiler because it has to be replaced as a result of not properly maintaining it. Make sure you are keeping an accurate log for the boiler. That means recording its ‘vital signs’ on a regular basis.
Things like water temperature, water pressure, fuel consumption, and so forth. This information is important in helping engineers identify potential problems and efficiency issues. If an industrial boiler repair is needed, then this information will be the starting point for identifying the repair.
6. Don’t Procrastinate
Have a clear maintenance schedule for your industrial boiler and stick with it. Do not put off maintenance because of ‘other priorities.’ There will never be a good time when it comes to turning systems off and potentially stopping the operation of parts of your business.
If you have a clear maintenance schedule, you can make plans as to how this will impact your business operation, capacity, and production, etc. When you have accurate information like this, it can be used to manage the expectations of others.
7. Have a Back-Up Plan
Maintenance takes time, and that time may mean your business has to stop. If stopping is impossible or unacceptable to your operations, then you need a backup plan. That backup plan can include using a backup boiler.
You will have to weigh the cost/advantage of using a backup boiler. It is helpful to be aware that depending on the size of your operation, you do not need to buy back up boilers, you can hire them. Either way, this is something that you can plan for and assess whether it will work for your business.
Industrial Boiler Maintenance – Final Reminder
In this article, you have read some excellent reminders about industrial boiler maintenance. Follow these tips and your boiler will last longer, it will be efficient, and you will save money. That means you will be a lot happier about your business.
All these things take time, yet, if you plan these activities into your business operation, then the effect will not be negative. Overall, your business will be able to deliver and operate as you need it to. Check out other articles on this site that will help you keep your business edge.